To choose whether low-volume manufacturing services are good for your manufacturing needs, it’s essential to initially see what low-volume manufacturing is. The term is moderately self-explanatory. Low-volume manufacturing is particular assistance that offers large scale manufacturing quality parts in a little volume, by and large restricted to 100,000 sections or less. It relies upon the manufacturing method or technique utilized.
Even though mass production is the top selection for high-volume needs, low-volume manufacturing has turned into gradually famous across many industries. Low-volume manufacturing permits the consumers to spend less money and time into materials and tooling, however, it also provides quicker access to marketplaces. Its additional benefits comprise an extra fast response to shorter product life cycles, essentially acting as the dangerous step in between mass production and prototyping.
Applications of Low-Volume Manufacturing
- Production-grade manufacturing prototypes
- Functional prototypes that match finishing products
- Bridge production or Fast bridge tooling
- CNC machined parts or Custom low-volume
- Plastic injection molded parts for test runs
- Pre-production apparatuses for verification tests (PVT, DVT, EVT)
- Low-volume sheet metal fabrication
- Short run of manufacture parts
- High-quality modified products
Below are the four reasons why.
1. Design Flexibility
Low-volume manufacturing generally means manufacturing as low as 50 and up to 100,000 pieces for a manufacturing range. Any size of the company can earn money with this model. In terms of design flexibility, complex computer software can construct samples very rapidly in the design phase before the company makes a sample.
After the sample is made, a little part of the production run descends the line. If any changes required, the organization can discontinue the run and do that changes. 3-D printing helps make this possible with customized requests and configuration changes that organizations can find progressively. The excellence of this procedure is that the producer doesn’t need to store unusable items in the store because the original design failed.
2. Saving Money
Low-volume manufacturing saves money for the company in different ways. When a company desires to capitalize on tool steel, superior kind of very tough and hardened steel required creating machines that construct products, it has great expenditure to make a large production run. Previously if a manufacturer knows about the needs of a smaller volume of products, it can make machinery out of less-durable tool steel to save money. The firm could just replace any worn parts on the machine if something breaks before the run finishes. This costs less cash than purchasing the highest-grade tool steel available in the market, permitting the maker to lower its above on the order.
3. Building a Bridge
Low-volume manufacturing can lead to better and bigger products. If the creator excites its purchaser with the low-volume line, it could cause many stable orders for years to come. More, companies would not have to fear about using superior machines that can handle more volume. Lower volumes can also decrease time to market. Low-volume production could go to high-volume production and earn more income if the manufacturer gets products out proficiently and rapidly.
4. Beating the Competition
Companies get a competitive edge by decreasing period to market through low-volume manufacturing. They can also increase earns more revenue, extra market share, and turn into more respected in its niche. Receiving products on store shelves sooner likewise permits companies to earn more money on short-term trends.
What is Rapid Prototyping?
Rapid prototyping is a comparatively new term and in its simplest form, the process of making prototypes rapidly to functionally and visually calculate an engineering product design.
Types of rapid prototyping techniques:
Selecting the right rapid prototyping technology is risky to the success of a prototyping. All rapid prototyping technique has its cooperation in terms of speed, budget, and material compatibility of the fidelity level, feature, and progress phase.
Rapid prototyping does not essential to be restricted to one process, one can use more than one engineering techniques to assemble a prototype.
Below we have mentioned the types of rapid prototyping technology for engineering product designers:
- Stereolithography (SLA)
- Fused Deposition Modelling (FDM)
- Poly jetting
- Selective laser sintering (SLS)
- Direct metal laser sintering(DMLS)
- Binder jetting
- Investment casting
- CNC Machining Prototyping
- Vacuum casting
Advantages of rapid prototyping
- Reduced overall product development cost
- Increased and Improved user participation
- Elimination or reduction of risk
- Reduced design & development time
- Permits functionality testing
- Facility to calculate ergonomics and human factors.
Low-volume manufacturing reduces risk by lowering the initial investment. It allows makers to produce design nips mid-run, allowing items to get to market quicker. As technology becomes more adaptable to market trends, manufacturers can expect to see more profits from this practice.